Lithium ion Battery Pack Assembly Line
Note: MES port
(The actual product is subject to the customer's product)
Assembly line-Path of action & production process flow
Design capacity-12S1P is design original version
| S/N | Item | Technology Process | Working Time | Channel (No.) | Machine (Set) | Product (PC) | CT | Design CT |
| 1 | Cell Sorting System | Manual cell feeding | 18S/2PCS | 2 | 1 | 6 | 54 | 60 |
| 2 | Robot feeding | 18S/2PCS | 2 | 1 | 6 | 54 | 60 | |
| 3 | OCV testing/scan code | 6S/1PCS | 1 | 1 | 6 | 36 | 60 | |
| 4 | Robot NG line | 9S/1PCS | 1 | 1 | 6 | 54 | 60 | |
| 5 | Plasma cleaning | 8S/1PCS | 1 | 1 | 6 | 48 | 60 | |
| 6 | Flip device | 8S/1PCS | 1 | 1 | 6 | 48 | 60 | |
| 7 | Plasma cleaning | 8S/1PCS | 1 | 1 | 6 | 48 | 60 | |
| 8 | Polarity testing | 6S/1PCS | 1 | 1 | 6 | 48 | 60 | |
| 9 | Flip device | 8S/1PCS | 1 | 1 | 6 | 48 | 60 | |
| 10 | Gluing device | 8S/1PCS | 1 | 1 | 6 | 48 | 60 | |
| 11 | Unloading robot stacking | 9S/1PCS | 1 | 1 | 6 | 54 | 60 | |
| 12 | Pack assembly line | Robot module feeding | 1 | 1 | 6 | 30 | 60 | |
| 13 | Lock tight modular | 1 | 1 | 6 | 42 | 60 | ||
| 14 | CCD visual polarity test | 1 | 1 | 6 | 24 | 60 | ||
| 15 | Manual side plate placement/NG | 1 | 1 | 6 | 58 | 60 | ||
| 16 | Pole cleaning machine | 1 | 1 | 6 | 36 | 60 | ||
| 17 | Robot laser welding side plate | 1 | 1 | 6 | 50 | 60 | ||
| 18 | Manual bus bar placement | 1 | 1 | 6 | 58 | 60 | ||
| 19 | Bus bar laser welding | 1 | 1 | 6 | 42 | 60 | ||
| 20 | Manual harness welding/Inspection after welding | 1 | 1 | 6 | 58 | 60 | ||
| 21 | EOL test | 1 | 1 | 6 | 36 | 60 | ||
| 22 | DCIR test | 1 | 1 | 6 | 36 | 60 | ||
| 23 | Release module | 1 | 1 | 6 | 42 | 60 | ||
| 24 | Manual module hoisting unloading | 1 | 1 | 6 | 58 | 60 |
The sorting machine processes cells is 6PPM.
The module capacity: 30UPH.
According to the equipment timing evaluation, if 10 hours is the capacity of 300 modules.
If the 0EE of the production line is 85%, the estimated capacity: 30*10*0.85=255 modules
(10 hours per shift).
Note: Manual part in red is estimated CT.
Introduction
Production Line Layout
Process Design
Equipment Selection
MES
1. R&D Advantages
Trusted Supplier
We are a trusted supplier for welding the main body of China’s aircraft carriers.
10+ Years Experience
Our R&D team brings over 10 years experience in the new energy PACK production line industry.
Independent
Across hardware and software, system design to process development.
2. Four Core Welding Technologies:
Point-to-Surface Welding
Comprehensive coverage, minimizing welding off.
Stacked Protective Welding
Reduces damage to components.
Gradual Power Increase &Decrease Welding
Reduces damage to components.
High-Stability Irregular-Shaped Welding
Reduces damage to components.
3. Strong Compatibility
Description
Information-Driven Management
- Proprietary MES System: Integrates personnel, equipment, materials, processes, quality, and capacity.
- Production Data Traceability: Enhances production efficiency and product quality management.
FEDEPO High Efficiency Production
- Production Efficiency: Ranges from 5PPM to 30PPM.
- Automation Integration: Reduces labor costs
- Seamless Integration: With existing production lines.
Sorting Machine
Locking Machine
Module Polarity Detection
Laser Welding Machine
Module EOL Detection
Why choose us?
Cost
Optimization
- Optimized Manufacturing Processes: Reduces production costs.
- Enhanced Profitability: Through efficient solutions.
Quality
Assurance
- Rigorous Quality Control: At every stage of production.
- Industry Standards: Adherence to the highest quality standards.
Continuous
Innovation
- R&D Investment: Staying at the forefront of the industry.
- Latest Innovations: Enhancing product competitiveness.
Energy
saving
- Sustainable Development: Energy-saving design.
- Reduced Environmental Impact: Lower resource consumption.
Efficient
After-Sales
Service
- Experienced Technical Team: Swift-response support.
- On-Site Technical Support: Within 3 days if necessary.
- Product Refinement: Minimizing after-sales needs.
