Prismatic Battery Pack Assembly Line

Prismatic Battery Pack Assembly Line

Overview

Lithium ion Battery Pack Assembly Line
Note: MES port
Lithium ion Battery Pack Assembly Line
(The actual product is subject to the customer's product)

Assembly line-Path of action & production process flow

Assembly line-Path of action & production process flow 1

Design capacity-12S1P is design original version

S/NItemTechnology
Process
Working
Time
Channel
(No.)
Machine
(Set)
Product
(PC)
CTDesign
CT
1Cell
Sorting
System
Manual cell
feeding
18S/2PCS2165460
2Robot feeding18S/2PCS2165460
3OCV testing/scan
code
6S/1PCS1163660
4Robot NG line9S/1PCS1165460
5Plasma cleaning8S/1PCS1164860
6Flip device8S/1PCS1164860
7Plasma cleaning8S/1PCS1164860
8Polarity testing6S/1PCS1164860
9Flip device8S/1PCS1164860
10Gluing device8S/1PCS1164860
11Unloading robot
stacking
9S/1PCS1165460
12Pack
assembly line
Robot module
feeding
 1163060
13Lock tight modular 1164260
14CCD visual
polarity test
 1162460
15Manual side plate
placement/NG
 1165860
16Pole cleaning
machine
 1163660
17Robot laser
welding side plate
 1165060
18Manual bus bar
placement
 1165860
19Bus bar laser
welding
 1164260
20Manual harness
welding/Inspection
after welding
 1165860
21EOL test 1163660
22DCIR test 1163660
23 Release module 1164260
24Manual module hoisting unloading 1165860

The sorting machine processes cells is 6PPM.
The module capacity: 30UPH.
According to the equipment timing evaluation, if 10 hours is the capacity of 300 modules.
If the 0EE of the production line is 85%, the estimated capacity: 30*10*0.85=255 modules
(10 hours per shift).
Note: Manual part in red is estimated CT.

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